When it comes to contract manufacturing, there is more to it than just capacity. Flexible production options, reliable processes and the ability to process even complex formulations safely and efficiently are crucial. Today, we are presenting a system that stands out above all for its high-performance agitator.
8,000 litres production capacity for a wide range of applications
The plant has a production capacity of 8,000 litres, making it ideal for medium to large batches. Whether for technical products, cleaning agents or specialised chemical formulations – the plant offers the necessary flexibility for a wide range of applications.
The vessel is made of high-quality 1.4571 (AISI 316Ti) stainless steel. This titanium-stabilised chromium-nickel stainless steel is characterised by high corrosion resistance and is therefore ideally suited for handling demanding media.
High-performance agitator for high viscosities
The plant is equipped with a 45 kW Viskoprop agitator. This enables the processing of products with viscosities of up to 60,000 mPas. The actual mixability is calculated on a case-by-case basis using the relevant material data to ensure optimum process conditions.
This technical equipment enables the manufacture of a wide range of products – from low-viscosity solutions to highly viscous formulations.
Safe process control through inerting and temperature control
For sensitive products, the plant offers the option of inerting with nitrogen. This protects raw materials that are susceptible to oxidation and enhances product safety.
In addition, the system can be controlled to temperatures of up to 200 °C. This opens up numerous possibilities for temperature-critical processes and specialised manufacturing methods.
Efficient dosing and flexible filling
A permanently installed metering pump ensures precise and reliable product delivery within the process.
Once production is complete, there are various filling options available:
- IBC container
- barrels
- canister
- smaller quantities via our small-batch bottling service (on request)
This enables us to tailor our delivery arrangements flexibly to our customers’ requirements.
Expansion options to meet individual requirements
Depending on the product and process requirements, various filtration options can be integrated. Furthermore, it is possible to connect the system to existing storage tanks in order to optimise production and logistics processes.
The system is designed for a maximum operating pressure of up to 6 bar, thereby offering additional flexibility for a range of applications.
Additional storage capacity
Ursa-Chemie has further storage tanks available for the temporary storage and supply of products:
Our storage tanks
- Stainless steel 1.4571, polished finish
- Volume: 32 m³
- Maximum operating temperature: 60 °C
or
- GRP version
- Volume: 32 m³
- Maximum operating temperature: 60 °C
This additional storage capacity enables production processes to be optimised and larger quantities of products to be handled efficiently.
Your partner for contract manufacturing
With the K16 plant, Ursa-Chemie is expanding its capabilities for the manufacture of sophisticated chemical products. The combination of high production volumes, high-performance mixing technology, flexible filling processes and extensive storage capacity creates the ideal conditions for bespoke customer projects.
Would you like to find out more about our production capabilities? Please get in touch – together we’ll find the right solution for your needs.